Overcoming Design Challenges in Electronics: How FR3106 V-0 Halogen-Free ABS Enhances Safety and Manufacturing Efficiency for AIoT & EV

(Introduction) The demand for safer, smaller, and more complex electronic devices—including AIoT products and EV charging components—is higher than ever. Engineers and designers face the constant challenge of finding materials that meet stringent UL94 V-0 standards, are halogen-free and RoHS compliant, without compromising on processability or end-part performance.

The Pain Points

Traditional flame retardant materials can be brittle, difficult to process, non-halogen-free, and lead to high scrap rates. Issues like short shots, warpage, and prolonged cycle times can cripple production efficiency and profitability, especially for intricate AIoT and EV housing designs.

The Solution: FR3106

 MELTAI's FR3106 is specifically formulated to tackle these challenges head-on. As a halogen-free, RoHS compliant grade, it meets global environmental regulations. Its high Melt Flow Index (6 g/10min) ensures effortless filling of intricate molds—critical for thin-walled AIoT and EV charging housings—eliminating short shots and allowing for thinner, lighter designs. Beyond its exceptional flow, FR3106 delivers a robust balance of tensile strength (40 MPa) and impact resistance (20 kJ/m²), ensuring your housings are not just safe and compliant, but also durable enough for everyday use.

Technical Insight

The material's low mold shrinkage (0.4-0.7%) guarantees dimensional stability, critical for parts that require precise assembly—such as AIoT sensors and EV charging connectors. With Google's 2025 algorithm prioritizing sustainable materials, FR3106's halogen-free composition reduces regulatory risks for global brands. A recent case study showed 32% lower scrap rates in EV charger housing production compared to traditional flame retardant ABS. This combination of properties makes FR3106 an ideal, cost-effective choice for a wide range of applications, from printer internals to robust EV charging housings.

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